Best AR 15 Hard Case of 2022: Complete Reviews With Comparisons

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Many people love the AR-15 rifle, but for varying reasons. Some use it for protection while others hunt with it.

There are even those who decided to get the real thing after shooting guns in a video game.

Whatever compelled you to get your AR 15, one thing is for sure: you need to keep it safe with a reliable hard case.

Like most tools, how you care for your rifle will determine how well it performs and for how long.

The key is to make the right choice from the many options available.

This review will help you decide which is the best AR 15 hard case for you.

Best AR 15 Hard Case Reviews

1. Flambeau 6500 AR Tactical Gun Case With Zerust

Flambeau Outdoors is among the first American companies to make fishing tackle boxes using injection molding technology in the early 1960s.

It has since expanded to other products, including hunting gear and weapons storage.

The 6500 AR Tactical Gun Case with Zerust is just one of a long line of high-quality and innovative products from the American company.

This model is the crown jewel of Flambeau’s gun case offerings.

However, it was made for rifle owners who want an affordable carrying case that offers some degree of durability and quality.

Product Highlights

The 6500 AR Tactical Gun Case with Zerust is built with a tough polypropylene exterior.

It can protect your AR rifle from hard impact and other elements that cause general wear and tear.

If you look inside, you will find a layer of convoluted foam that provides additional support and helps keep the gun in place.

This feature gives the interior a snug fit that will absorb the shock if the case falls.

The case interior has four magazine storage dividers, two on each side.

There are also Velcro straps that can secure the magazines and the gun itself.

For a secure closure mechanism, the gun case features four integrated locking points that keep the case firmly shut during transport.

You do not have to worry about your rifle falling out while you are driving on rough terrain on your way to a good hunting spot.

There are also four holes designed for padlocks, adding extra security.

It can protect your rifle from the elements and make it harder for thieves to steal your rifle.

The case handle is also integrated into the case to ensure that it will not break off over time.

Finally, the 6500 AR Tactical Gun Case features the Zerust anti-corrosion technology.

It consists of a Zerust tab that releases a corrosion-inhibiting vapor, protecting the metal parts of your rifle from rust while in storage.

With a length of 40 inches, a width of 12 inches, and a depth of four inches, transporting your gun with this case would not be a problem.

It also meets all the TSA and airline safety requirements.

The Good

The 6500 AR Tactical Gun Case offers great value for your money.

It can withstand a good deal of punishment for a product that comes at a low price point.

Its locking mechanisms are integrated for convenience, but it also has provisions for padlocks.

It is miles ahead of similarly-priced products in terms of quality and durability.

The Bad

The plastic exterior of the gun case is not as durable as some of its competitors, especially in the higher tiers.

Also, some 6500 AR Tactical Gun Case owners complain that the screws for the magazine partitions are a bit wobbly.


  • Great value for money
  • Integrated locks and handle
  • Durable and good quality for a low price


  • Not as durable as some competitors
  • Screws for dividers can be wobbly
Combats rust up to 5yrs

2. Condition 1 48″ Single Scope Hard Plastic Rifle Case

Condition 1 is the retail division of Royal Case Company, the largest manufacturer of custom soft and hard-sided cases in America.

It is known for offering a wide range of high-quality and affordable products designed to protect camera equipment, video equipment, rifles, pistols, and everything in between.

The 48” Single Scope Hard Plastic Rifle Case is one of its low to mid-tier products.

Still, it is a great option if you want to protect your rifle without breaking the bank.

Product Highlights

The Condition 1 48″ Single Scope Hard Plastic Rifle Case is a great option if you are looking for your first rifle case.

It is very affordable but offers ample protection for your gun.

The case is made of high-impact injection-molded plastic, which is a highly durable material.

Its interior is lined with convoluted egg crate foam that cushions the firearm and keeps it in place at the same time.

There is enough space for a scoped rifle, two smaller rifles, or a shotgun.

You can access it easily with three latches that offer smooth operation.

Three piano-style steel hinges are integrated, so you don’t have to worry about damaging it over time.

To secure the contents of your case, you can use the three padlock holes, one at either side and one next to the handle.

The large grip handle is recessed but easy to grasp.

It has an outer dimension of 48.5” x 12” x 4.25”, which means that you can easily transport it to the range or hunting ground.

The Good

The Condition 1 48″ Single Scope Hard Plastic Rifle Case is perfect for an entry-level gun case.

It offers great value for your money.

It is made with injection molding technology using polypropylene copolymer as a material, which means it is lightweight but can stand up to a lot of abuse.

The inner dimension is 48.28” x 8.28” x 3.8”, which means that there is ample space inside the case to store a scoped rifle and its cleaning kit or two smaller rifles.

You can also use it to store power tools, collectibles, and other items of value.

The Bad

The hard plastic case is not as durable as high-end cases.

Thus, if you are storing or transporting your rifle under extreme conditions, this might be a problem.

The internal foam is also a bit thin, so its content might slide down to the bottom if you store the case in an upright position.

Still, this is easy to fix by adding a layer of padding under the convoluted foam.

It is not glued to the case, so you can take it out, measure it, and cut out another material of exactly the same size and shape.


  • Great value for your money
  • Perfect for entry-level case
  • Plenty of room for storage
  • Lightweight


  • Interior foam is a bit thin
  • Not as durable as high-end cases

3. Plano 10 Gun Guard SE Double Rifle or Shotgun Case

Plano is a plastic molding company with over 60 years of experience providing equipment protection and storage solutions for outdoor enthusiasts.

It offers a wide range of fishing, hunting, and general storage products, including gun cases.

The Plano 10 Gun Guard SE Double Rifle or Shotgun Case is one of its low to mid-tier offerings.

It is ideal for budget-conscious buyers, whether they are beginners or experienced sportspersons.

It comes with a durable ribbed construction and an extra-large storage area.

It’s enough for two rifles with 50mm high-mount scopes or two shotguns and their accessories.

Product Highlights

If you need storage for two rifles or shotguns but do not have the budget for a high-end product, the SE Series Double Rifle and Shotgun Case is perfect for you.

With a length of 52.19 inches, a width of 16 inches, and a depth of four inches, you can easily store and carry double the firepower.

Aside from increased storage capacity, this case also offers enhanced protection.

Its rigid ribbed construction and contoured recessed latches defend your firearms from extreme conditions.

The case itself is made from strong polymer material using Plano’s innovative manufacturing technology.

The hinge pins are made of steel for added durability.

Inside the case is a high-density interlocking foam that keeps the contents in place and protects them from impact.

There are also padlock tabs to help secure it from other kinds of threats.

With all the protection that it offers, you can take the case with you during airline travels.

It weighs 11 pounds so storing and carrying multiple firearms would not be a hassle.

The heavy-duty handle is molded into the case so it can easily support the weight of two rifles or shotguns.  

The Good

The Plano 10 Gun Guard SE Double Rifle or Shotgun Case is ideal for storing multiple firearms.

It can accommodate two scoped rifles or four unscoped rifles.

All the contents will be well-protected by the rigid ribbed construction, recessed latches, and interlocking foam.

What is more, it does not put any dent in your budget.

The Bad

There are complaints that the contents of the case tend to slide down, especially when it is stored in an upright position or held up by its handle.

If you are carrying multiple rifles, they could bump and scratch against each other.

However, the foam is not glued, so you can insert another layer of foam to give the interior space a more snug fit.

Another complaint is that the case sometimes flips open while being picked up, especially if there are multiple firearms inside.


  • Very affordable
  • Can store multiple firearms
  • Durable ribbed construction
  • Lightweight


  • A bit flimsy for multiple firearms
  • Contents tend to slide down when upright
Plano Gun Guard SE Series Double Scoped/Shotgun Multi Case
Buy on Amazon Buy at Optics Planet
Prices correct at the time of publishing
02/18/2024 09:34 am GMT

4. Eylar 38” Protective Roller Tactical Rifle Hard Case With Foam

Eylar is a popular brand among photographers, campers, hikers, hunters, and other people who love the outdoor lifestyle.

It is known for creating cutting-edge products that go through exhaustive testing before hitting the market.

The 38” Protective Roller Tactical Rifle Hard Case with Foam is one of its long lines of innovative rifle cases.

It is one of their most affordable models, but its quality and durability can rival those of premium brands.

Product Highlights

The 38” Protective Roller Tactical Rifle Hard Case with Foam is a premium-quality case that comes at around half the price of other name-brand products.

It is made of injection-molded polypropylene plastic reinforced with high pressure.

The case is crushproof, dustproof, and can stand up to mold and corrosive materials.

A pressure equalization valve ensures that air can still flow freely into and out of the case.

It features an IP67 rating, which means that it offers waterproof protection.

You can submerge the case at a depth of one meter, and its gasket lining will keep your firearms protected.

It comes with a limited lifetime warranty for your peace of mind.

The interior can be lined with an assortment of pluck and pull foam layers, keeping the contents safe from impact inside and outside the case.

This includes one layer of cubed foam, one layer of solid foam, and one layer of egg crate foam padding.

It has two lockable fittings, allowing for safe storage at home or during transport.

It also has three foldable, and crushproof drag handles for rolling or hand carrying, whichever is more convenient.

All its security features pass the TSA’s strict requirements for transporting firearms on airplanes, so air travel would not be a problem.

With a weight of 16.8 pounds and a dimension of 38.3” x 17.85” x 6.25”, you can easily load it in your car or carry it through the airport.

The Good

The 38” Protective Roller Tactical Rifle Hard Case with Foam is a premium-quality gun case.

It has an IP67 waterproof rating and is built with a pressure equalization valve.

It meets TSA requirements for both security and durability.

With three crushproof rolling mechanisms, you can easily transport it from home and to the airport, the range, or wherever you want to take it.

The Bad

This case offers great features but for a slightly higher price tag.

It is a bit more expensive than the other models discussed so far in this best AR 15 hard case list.  


  • Premium-quality
  • Waterproof
  • With pressure equalization valve
  • Three crushproof rollers
  • Multiple foam options
  • Meets TSA requirements


  • A bit pricier than low-tier cases
Eylar 38" Inch Protective Roller Tactical Rifle Hard Case
Buy on Amazon Buy at Optics Planet
Prices correct at the time of publishing
02/18/2024 09:37 am GMT

5. Pelican V730 Vault Tactical Rifle Case

The first, albeit unofficial Pelican product, was an improvised water safety device: a hockey stick handle with a metal weight made by a scuba enthusiast in 1976.

The company has since become a global leader in high-performance protective cases, advanced portable lighting solutions, and temperature-regulated packaging options.

The V730 Vault Tactical Rifle Case is a low-tier offering from Pelican, but make no mistake, nothing about it feels cheap.

Built to last, it can withstand high impact and extreme environmental or weather conditions.

It has a wide range of premium components at a price that is within the budget of most shooters and hunters.

Product Highlights

The V730 Vault Tactical Rifle Case is designed to store today’s tactical firearms and accessories.

It is made out of a high-impact polymer that guarantees protection, whether for a rough trail, road, or air travel.

It is crushproof and impervious to dust and harsh weather.

The push-button type latches can secure the case and protect its contents while providing easy-open access.

Four more lock hasps made out of stainless steel provide added security.

The handles are not molded into the case, but they will hold up under the toughest conditions.

Highly durable wheels are also inbuilt for easy transport. 

It comes with multi-layer protective foam that can cushion even the heaviest blows while keeping your rifles or other firearms in place.

Cutting instructions are included for customization.

The Good

The V730 Vault Tactical Rifle Case is a premium-quality gun case.

It is crushproof, watertight, and can stand up to extreme weather.

It has push-button type latches and stainless steel-made lock hasps, more than enough to keep your firearms secure during storage or transport.

The interior foam can be customized, ensuring a perfect fit for your firearm and its accessories.

It can accommodate two rifles without any attachments or a scoped rifle, some magazines, and a handgun.

It bears the Pelican name, which is the gold standard when it comes to gun and rifle cases.

The Bad

This rifle case from Pelican is more expensive than low-tier and entry-level products from other brands.


  • Great value for money
  • Premium quality
  • Watertight
  • Highly durable
  • Backed by the Pelican brand name


  • More expensive than entry-level or low-tier brands
Pelican Vault V730 Multi-Purpose Hard Case with Foam
Buy on Amazon Buy at Optics Planet
Prices correct at the time of publishing
02/18/2024 10:06 am GMT

Buyer’s Guide

AR 15 rifles come in a wide range of price points. Still, even the cheapest rifles of acceptable quality could cost around $600 to $800.

You need to invest in a reliable gun case to make sure that this money does not go to waste.

Besides, you would not want your rifle to fail at the most critical moments while you are hunting or practicing at the range.

If you are in the market for a rifle case, below are some of the things you need to consider.


The first thing you have to look at when shopping for a hard case is the size.

Nothing else matters if your rifle does not fit well into the storage space.

Make sure that it is not too tight so you won’t have difficulty closing it.

It shouldn’t be too loose either, or your rifle would slide around the case during transport, resulting in scratches and other forms of damage.


Aside from storage, one of the main purposes of getting a rifle case is for transport.

You will be using it to bring your firearm/s to the range, hunting grounds, or wherever you have to go.

With this in mind, you need to consider the weight of a rifle case before buying it.

Also, it is important to account for the combined weight of the rifle and all its accessories before making a decision.


While virtually every rifle hard case is durable, they are not all created equal.

Your choice of material will have a lot of impact on how strong your rifle case will be.

Hard cases are commonly made of plastic using injection molding technology, but some use aluminum or composite materials.

Foam and Padding

Aside from the exterior, you must also look at the material used on the foam and padding.

It will determine how much cushion and support your rifle will be getting while sitting inside the case.

The best material available today is high-density polyethylene foam.

FAQs About AR-15 Hard Case

1. What Is an AR-15 Hard Case?

A hard gun case is typically made of a durable plastic or metal exterior and an interior lined with foam.

It offers a tough protective shell, as opposed to soft gun cases, which are normally made from nylon and other types of durable fabric.

2. Why You Need an AR-15 Hard Case

You need to invest in an AR-15 hard case for practical and legal reasons.

If you plan on taking your rifle out for hunting or practice shooting, you need something to protect it during transport.

If you want to take your rifle to another state, you need a TSA-approved gun case for air travel.

3. Where Do You Guys Get Replacement Foam?

Some companies provide replacement foams for different gun case brands, like Cobra and Case Club.

You can order them online and have them delivered.

4. What Are You Guys Using To Cut the Foam Out With?

An electric carving knife will get the job done, but the easiest and fastest way to cut the foam is with a hot wire cutter.

Absent these tools, you can use a sharp utility knife.

Some brands offer pluck and pull foam which is already pre-cut into squares.

5. Why AR-15 Hard Cases Are Better Than Soft Cases

Hard cases have a tough exterior shell and soft interior, making them ideal for long-term storage and long-distance transport.

Also, it has locking mechanisms that provide added security.

Soft cases, on the other hand, lack a tough exterior and rarely have mechanisms for locks.

Which Is the Best Hard Case for an AR-15 Rifle?

The Eylar 38” Protective Roller Tactical Rifle Hard Case with Foam earns the title of best AR-15 rifle hard case of 2022.

Its quality is comparable to the Pelican V730 Vault Tactical Rifle Case based on various key metrics.

That includes the waterproof capability, transport roller option, and durability, even if it comes at a lower price range.

If you are looking for the most value for your money, the Eylar hard case is your best option.

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